Industrial CT Scanner 225 kV Computed Tomography System for Casting Weld Porosity Inspection

1 Set
MOQ
Negotiable
Price
Industrial CT Scanner 225 kV Computed Tomography System for Casting Weld Porosity Inspection
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Features
Specifications
Model: HS-225
Tube Voltage: 225 KV
X-ray Tube Type: Closed Tube
Maximum Output Power: 1.8 KW
Focal Spot Size: 0.4 / 1.0 Mm Dual Focus
Detector Type: CsI Flat Panel Detector
Pixel Pitch: 139 Um
Active Imaging Area: 427 X 427 Mm
Pixel Matrix: 3072 X 3072
A/D Conversion: 16 Bit
FOD / FDD (max): 36 / 1150 Mm
Tilt Inspection Angle: Rotating Arm Up To +/-55 Degrees
Maximum Workpiece Size: Phi 830 X 1100 Mm
Maximum Inspection Weight: 100 Kg
Motion Control: Joystick, Keyboard And Mouse
Radiation Leakage: Below 0.5 USv/h
Input Power Supply: 230 VAC +/-10%, 50/60 Hz
Maximum Power Consumption: 3.8 KVA
Overall Dimensions: 2700 X 2800 X 2365 Mm
Machine Weight: Approx. 5000 Kg
Software Suite: Navigation And Positioning, Automatic Porosity And Wall-thickness Analysis With Report Output, Geometry Measurement, Image Stitching, Automatic CNC Inspection
Optional Upgrade: 450 KV High-energy Source On The Same Platform
Target User: Global End Users And Factory Quality Laboratories
Application: Industrial Castings, Weldments, Lithium Batteries, Pressure Vessels, Foreign Object Detection, Security Inspection, Vehicle Parts, Composites, Additive Manufacturing
Highlight:

Single Tube 225 kV CT

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Casting Porosity CT Inspection

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End User CT Quality Control

Basic Infomation
Place of Origin: Hangzhou, Zhejiang, China
Brand Name: HUIWEI
Certification: ISO 9001:2015, CE
Model Number: HS-225
Payment & Shipping Terms
Packaging Details: Export-grade heavy-duty wooden crate with vacuum-sealed moisture barrier, shock indicators and reinforced steel strapping
Delivery Time: 60-90 working days after order confirmation
Payment Terms: T/T,L/C at sight
Supply Ability: 8 Sets per Month
Product Description

Your defect report arrives after the part is already scrap

Every foundry, die caster and machine shop knows the routine. A batch ships out. Two weeks later the customer comes back with an X-ray film, a dark smudge on it, and a whole lot gets quarantined. You section three parts to find out what went wrong — and the cut destroys the very evidence you were looking for.

The HS-225 is built for the plant that is done with that routine. It is a 225 kV industrial CT system with a large focal-spot high-energy X-ray source, engineered for medium-to-large complex workpieces, that sits in your own quality room. Answers come back in hours, not weeks — and you see the inside of the part without cutting it.

What actually changes on your floor

Before — sample-based guesswork
You X-ray a few parts, see a shadow, and still cannot say how big the porosity is or where it sits in 3D. Scrap decisions rest on experience, not measurement.
After — measured, repeatable numbers
A full volumetric dataset from one scan. Porosity rate, wall thickness, pore position and distribution come out as numbers your customer's quality engineer will accept — and as a result report you can hand over.
Before — destructive sectioning
Cutting a sample to inspect an internal wall costs you a saleable part every time, and the section is gone after one look.
After — non-destructive, re-openable
The same dataset re-slices at any plane, any angle, any depth, months later. Nothing is consumed.
Before — external lab queue
Sending samples out means shipping risk, NDA paperwork and a week of waiting while the line keeps running the same wrong parameter.
After — same-shift answers
The process gets corrected while the shift is still running, before the next batch repeats the defect.

Six engineering decisions that make it work every day

  1. 225 kV high-energy source, sized for real workpieces. Enough penetration for aluminium and zinc castings, thin-to-medium walled steel weldments, composites and battery modules — the parts that actually reach a plant QC room. A 450 kV source is available as a factory upgrade on the same platform when your programme moves to thicker sections.
  2. 1.8 kW closed tube with 0.4 / 1.0 mm dual focus. Small spot when you need to resolve a hairline crack in a scanned slice; large spot when you are pushing throughput on a production sample. No open-tube consumables, no periodic filament replacement.
  3. 3072 × 3072 CsI flat panel, 16-bit depth. The 139 µm pixel pitch across a 427 × 427 mm active area is why a 0.5 mm pore reads as a pore rather than a grey smudge, and 16-bit grey levels keep thin-wall and thick-wall features in the same frame.
  4. Φ830 × 1100 mm envelope, 100 kg load, ±55° tilt. Large enough for gearbox housings, pump bodies, impellers and weldments; the rotating arm swings to ±55° so oblique planes and difficult geometries are reachable without re-fixturing.
  5. Joystick, keyboard and mouse motion control. Operators position the part the way they are used to working — a physical joystick for live alignment, keyboard and mouse for stored programs. No specialist certification ritual.
  6. Radiation leakage below 0.5 µSv/h, 3.8 kVA on ordinary 230 VAC. Full shielding and a closed tube make it a QC-room instrument rather than a controlled-area installation: single-phase supply, no special room build-out.

Software does the reading, not just the scanning

FunctionWhat it means for your inspection routine
Navigation & positioningLocate the region of interest on the physical part and drive straight to it — no trial-and-error scanning of the whole volume.
Automatic calculationPorosity rate and wall thickness analysed automatically on each component, with a result report you can attach to a delivery document.
Diverse measurement toolsDistance, angle, diameter and polygon measurement directly on the volume — usable for first-article dimensional checks.
Image stitchingStitch and save large fields of view for oversized castings, forgings and injection mouldings that do not fit a single frame.
Automatic CNC inspectionSingle-point or matrix-style program creation, then repeat the same routine on every batch — results shown graphically for shift-to-shift comparison.

Technical Specifications — HS-225

ParameterValue
Tube voltage225 kV
X-ray tube typeClosed tube
Maximum output power1.8 kW
Focal spot size0.4 / 1.0 mm (dual focus)
Detector typeCsI flat panel detector
Pixel pitch139 µm
Active imaging area427 × 427 mm
Pixel matrix3072 × 3072
A/D conversion16 bit
FOD / FDD (maximum)36 / 1150 mm
Tilt inspection angleRotating arm up to ±55°
Maximum workpiece sizeΦ830 × 1100 mm
Maximum inspection weight100 kg
Motion controlJoystick, keyboard and mouse
Radiation leakageBelow 0.5 µSv/h
Input power supply230 VAC ±10%, 50/60 Hz
Maximum power consumption3.8 kVA
Overall dimensions (L×D×H)2700 × 2800 × 2365 mm
Machine weightApprox. 5000 kg
Software suiteNavigation and positioning, automatic porosity and wall-thickness analysis with report output, geometry measurement, image stitching, automatic CNC inspection

Where it earns its place

Application areaWhat the HS-225 finds
Industrial castingsGas porosity, shrinkage cavities, cold shuts and inclusion clusters in automotive and aerospace castings
Industrial weldmentsLack of fusion, internal cracks and slag entrapment along fabricated and welded structures
Lithium-ion batteriesElectrode alignment, internal folding, tab position and foreign objects in cells and modules
Pressure vesselsWall-thickness mapping and internal quality verification of shells and nozzles
Foreign object detectionTrapped components, loose metal and assembly errors inside closed products
Security inspectionNon-destructive screening of sealed assemblies and suspicious interiors
Vehicle and component inspectionInternal quality control and dimensional verification of complex vehicle parts
Composites, plastics and ceramicsVoids, delamination, fibre orientation, short shots and internal defects in advanced materials
Additive manufacturingInternal lattice integrity, wall thickness and trapped powder in printed metal parts

What is included with every set

  • Complete HS-225 CT system, factory-calibrated and factory-tested before shipment
  • CT acquisition and reconstruction software with the full analysis suite listed above
  • On-site installation, commissioning and operator training
  • 12-month warranty and lifetime maintenance support
  • Export-grade heavy-duty wooden crate with vacuum-sealed moisture barrier, shock indicators and reinforced steel strapping

About the manufacturer

Hangzhou Huiwei Nondestructive Testing Equipment Co., Ltd. has built industrial X-ray equipment since 1993 from a self-owned 12,000 m² R&D and manufacturing campus in Fuyang, Hangzhou, Zhejiang, China. The company is a National High & New Technology Enterprise and a Zhejiang Provincial Specialized & Innovative SME, holds 23 patents and software copyrights, co-operates with China Jiliang University on a joint R&D centre, and participates in the compilation of national and industry NDT standards. Huiwei equipment serves oil and gas pipelines, boilers and pressure vessels, chemical plants and aerospace programmes, with long-term cooperation with PetroChina, Sinopec and aerospace special equipment corporations.

HUIWEI factory building

Huiwei manufacturing campus, Fuyang District, Hangzhou

HUIWEI production workshop

Production and assembly workshop

Ordering information

PriceNegotiable — factory-direct, configuration dependent
Minimum order quantity1 Set
Payment termsT/T, L/C at sight
Supply ability8 Sets per Month
Delivery time60–90 working days after order confirmation
Packaging detailsExport-grade heavy-duty wooden crate, vacuum-sealed moisture barrier, shock indicators, reinforced steel strapping

Questions buyers ask before ordering

Will 225 kV be enough for my parts?For aluminium, zinc and magnesium castings, plastics, composites and battery modules up to roughly 40 mm aluminium equivalent, yes. Send a drawing or a sample and we confirm with a test scan. If your programme needs thicker steel sections, the same platform is available with a 450 kV source.
Can you scan my sample before I commit?Yes. Provide the sample and the defect type you care about, and we return the scan data plus the analysis report so you judge on your own part.
How much operator skill is needed?The workflow is position, scan, analyse. Training is delivered on site during commissioning, joystick control keeps manual positioning intuitive, and CNC programs turn batch inspection into a one-button repeat.
What are the site requirements?230 VAC ±10% 50/60 Hz single-phase at 3.8 kVA maximum, approximately 5000 kg on a level industrial floor, and radiation leakage below 0.5 µSv/h so no controlled-area build-out is needed.
Are you the manufacturer or a trading company?Manufacturer since 1993, with our own factory, engineering team and after-sales service.

Send us one part you are unsure about. We will send back the scan, the numbers and the answer.

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Get in touch with us
Contact Person : shirley xu
Tel : +8615158191987
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