The RD-3505 is a 200–350 kVp constant-potential, SF6 gas-insulated radiography set built for inspection crews working on refinery piping, cross-country pipelines, storage tanks and wellhead equipment. Its 34 kg generator head reaches 55 mm Fe in a five-minute exposure at 600 mm focal distance, and the 4:1 work-to-rest cycle permits 15 minutes of continuous exposure before the controller schedules its own cooling pause. The package is completed by the MIXN controller, a 25 m nine-core control cable and a three-core power cable, so a survey team can land on site with one case and start producing film the same day.
| Asset | Joint or Component | What the RD-3505 Delivers |
|---|---|---|
| Transmission pipeline | Girth welds, tie-in joints, repair sleeves | Single-wall single-image technique on 12–36 inch line pipe up to 25 mm wall |
| Refinery process piping | Butt welds in carbon and low-alloy steel, 8–40 mm | Film radiography to ASME B31.3 acceptance criteria |
| Storage tanks | Shell vertical and horizontal seams, annular plate welds | Panoramic and directional shots along the seam with magnetic positioning aids |
| Pressure vessels | Longitudinal and circumferential seams, nozzle attachment welds | 55 mm section capability for thick-wall reactor and separator shells |
| Wellhead and valve bodies | Cast and forged body sections, flange neck welds | Detection of shrinkage, gas porosity and hot tears in 30–55 mm castings |
| Heat exchangers | Tube-to-tubesheet and shell welds | Directional exposures in confined bundle geometry |
| Offshore structures | Node and brace welds, riser clamps | Portable head for splash-zone and deck-level access |
| Plant turnaround work | Hot-tap and weld-repair verification | Fast five-minute exposures inside compressed shutdown schedules |
| Parameter | RD-3505 |
|---|---|
| Input power | Single-phase 50 Hz AC 220 V ±10% |
| Power supply capacity | Not less than 3.0 kVA |
| X-ray tube voltage | 200–350 kVp |
| X-ray tube current | 5 mA |
| mA stability | ±1% |
| Focal spot size | 2.5 × 2.5 mm |
| X-ray irradiation range | 40° ±5° |
| Insulation | SF6 gas insulation |
| Cooling | Anode-grounded radiator with strong forced-air cooling |
| Working gas pressure | 0.45–0.5 MPa (operation prohibited below 0.35 MPa) |
| Generator size | Φ320 × 320 mm |
| Generator weight | 34 kg |
| Maximum penetration | 55 mm Fe in 5 minutes |
| Penetration test condition | Focal distance 600 mm, Agfa film, double lead foil intensification, developer 22°C, film density ≥1.5 |
| Sensitivity | Better than 2% |
| Duty cycle | Fully automatic 4:1 work-to-rest, 15 minutes maximum continuous exposure |
| Operating temperature | -30°C to +40°C |
| Relative humidity | Not more than 85% |
| Operating altitude | Not higher than 1,500 m |
| Item | Specification |
|---|---|
| Controller model | HW-001 with MIXN expert intelligent control system |
| Controller size and weight | 325 × 270 × 180 mm, 8 kg cabinet |
| Controller input | Single-phase 50 Hz AC 220 V ±10%, not less than 3 kW |
| Controller output | DC 100–240 V, continuously adjustable |
| Control principle | Adaptive chopper frequency control with stepless industrial knobs |
| Protection set | mA over/under-range, real-time kV over/under-range, discharge auto-identification, door interlock, over-temperature |
| Operator aids | LED time and kV windows, text status prompts, six-level fault codes (LA, SD, HT, PE, HH, trip) |
| Memory | Last kV and time retained after power-off; cumulative exposure time recorded |
| Item | Requirement Before First Exposure |
|---|---|
| Insulation gas pressure | Above 0.35 MPa on the generator gauge; do not energise below this value |
| Earthing | Controller ground terminal bonded to a verified safety earth with the supplied cable |
| Supply capacity | Single-phase 220 V ±10%, at least 3.0 kVA available at the point of use |
| Power lead | Cross-section not less than 2.5 mm² |
| Cabling | Nine-core control cable to the generator, check connectors are fully seated |
| Warning device | Flashing radiation warning light positioned in plain sight of the access route |
| Barrier and dosimetry | Controlled area established with rope or cones, survey meter and personal dosimeters in use |
| Interlock | Lead-room door interlock wired to the controller where a shielded enclosure is used |
| Deliverable | Content |
|---|---|
| Standards the set is used against | ASME BPVC Section V Article 2, ASME B31.3, API 1104, ISO 17636-1, GB/T 3323.1, AS 2177 |
| Equipment documents | Certificate of conformity with generator and tube serial numbers, factory test record, English operation manual |
| Export documents | Commercial invoice, packing list, certificate of origin on request, CE declaration where applicable |
| Training material | Operation video set, exposure curve sheets, fault-code troubleshooting sheet |
| Item | Details |
|---|---|
| Unit price | USD 10,000 – 12,000 per set |
| Minimum order quantity | 1 set |
| Payment terms | T/T 30% deposit, balance before shipment; L/C at sight accepted for larger orders |
| Lead time | 10–15 working days for stock configuration, 20–25 working days for custom builds |
| Supply ability | 20 sets per month |
| Packing | Generator and controller in separate foam-lined compartments of one export wooden case |
| Gross weight | Approximately 75 kg including case, cables and accessories |
| Port of loading | Ningbo or Shanghai, China |
| Shipping options | Air freight for urgent shutdown work, sea freight for project shipments, express for spares |
| Warranty | 12 months on generator and controller, X-ray tube wear excluded |
| Spare parts | Tubes, controllers, cables, fans and fuses held for a ten-year service window |
| Item | Specification | Quantity |
|---|---|---|
| X-ray generator | RD-3505 tube head | 1 |
| X-ray control console | RD-3505 HW-001 | 1 |
| Connecting cable | Nine-core, 25 m | 1 |
| Power cable | Three-core, 5 m | 1 |
| Fuses | 5 A | 10 |
| Instruction manual | RD series, English | 1 |
| Warranty card | Serial-numbered | 1 |
| Qualification certificate | Factory test record attached | 1 |
| Packing list | Case-by-case | 1 |
Hangzhou Huiwei Nondestructive Testing Equipment Co., Ltd. is a manufacturer of industrial radiography equipment based at 3 Miaochangqiao Road, Liangyun Street, Liangzhu, Yuhang District, Hangzhou, China. Our workshops assemble portable X-ray generators from 160 kVp to 360 kVp, gas-fill and pressure-test every tube head, and run high-voltage conditioning on matched controllers before dispatch. Alongside generators and controllers we supply flat panel detectors, film processors, magnetic particle yokes, ultrasonic flaw detectors and radiography accessories. Oil and gas operators, pipeline contractors, inspection houses and refineries in more than 50 countries work with our equipment, and our technical desk answers commissioning questions in English within one working day. Telephone +86 571 8875 4795, fax +86 571 8875 4564.
| Question | Reply |
|---|---|
| Can 55 mm wall be shot in one exposure? | Yes, on A3 steel at 600 mm focal distance with Agfa class film, double lead foil and 22°C development, the five-minute exposure reaches density 1.5 or above. |
| Is 350 kVp enough for 36 inch line pipe? | For 12–25 mm wall line pipe it is more than sufficient; the extra kV headroom is used for thick-wall fittings, riser sections and vessel shells up to 55 mm. |
| How often must the generator be re-trained? | Only after long idle periods. The controller starts automatic training on its own after 48 hours without use, and steps kV up while watching for discharge. |
| What happens during a power dip on site? | The controller stops the exposure and displays the “PE” power-failure code; a generator or stabilised supply of at least 3 kVA avoids nuisance trips. |
| Can the set run from a small generator? | Yes, provided the set delivers a stable single-phase 220 V supply of 3 kVA or more; inverter types with clean sine output are preferred. |
| How is the unit moved between joints? | The head has end rings for vertical or horizontal carrying; two technicians with a sling handle it on scaffolding, and a small trolley is used inside tanks. |
| Are flat panel detectors compatible? | Yes, the generator can be paired with a digital detector panel and imaging software, which we can quote together with the set. |
| What spare parts should a plant keep? | A spare tube head, one controller, a set of cables and fuses; most operators also stock intensifying screens and a step wedge. |
| How long is delivery to the Middle East or Africa? | Production takes 10–25 working days depending on configuration; air freight adds 5–8 days, sea freight 25–40 days to most ports. |
Request a quotation: tell us the pipe or plate thickness range, the joint type and the acceptance standard you work to, and we will confirm the technique, accessory list and price for your project within one working day.