RD-3505 350kV Portable X-ray Flaw Detector Oil Pipeline Weld Radiography NDT Inspection Equipment

1 Set
MOQ
USD 10000-12000 / Set
Price
RD-3505 350kV Portable X-ray Flaw Detector Oil Pipeline Weld Radiography NDT Inspection Equipment
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Features
Specifications
Tube Voltage: 200-350 KVp
Tube Current: 5 MA
MA Stability: +/- 1%
Focal Spot Size: 2.5 X 2.5 Mm
Irradiation Range: 40 Deg +/- 5 Deg
Insulation Method: SF6 Gas Insulation
Cooling Method: Anode-grounded Radiator With Strong Forced-air Cooling
Working Gas Pressure: 0.45-0.5 MPa (operate Only Above 0.35 MPa)
Generator Size: Dia. 320 X 320 Mm
Generator Weight: 34 Kg
Maximum Penetration: 55 Mm Fe In 5 Minutes
Sensitivity: Better Than 2%
Input Power: Single-phase 50 Hz AC 220 V +/- 10%, >= 3.0 KVA
Controller Model: HW-001 With MIXN Expert Control System
Controller Size: 325 X 270 X 180 Mm
Controller Weight: 8 Kg
Controller Input: Single-phase 50 Hz AC 220 V +/- 10%, >= 3 KW, DC 100-240 V Output
Duty Cycle: Automatic 4:1 Work-to-rest, 15 Min Max Continuous Exposure
Operating Temperature: -30 C To +40 C
Operating Humidity: Not More Than 85% RH
Operating Altitude: Not Higher Than 1500 M
Target Market: Global End Users, Oil And Gas Companies
Highlight:

55mm Fe Penetration Five Minutes

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34kg Head Automatic 4:1 Duty

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Oil Pipeline Weld Radiography Set

Basic Infomation
Place of Origin: Zhejiang, China
Brand Name: HUIWEI
Certification: CE, ISO 9001:2015
Model Number: RD-3505
Payment & Shipping Terms
Packaging Details: Export wooden case with foam-lined compartments for generator and controller, approx. 75 kg per set
Delivery Time: 10-15 working days for stock, 20-25 working days for custom builds
Payment Terms: T/T, L/C
Supply Ability: 20 Sets per Month
Product Description

RD-3505 350kV Portable X-ray Flaw Detector for Oil, Gas and Process Plant Radiography

The RD-3505 is a 200–350 kVp constant-potential, SF6 gas-insulated radiography set built for inspection crews working on refinery piping, cross-country pipelines, storage tanks and wellhead equipment. Its 34 kg generator head reaches 55 mm Fe in a five-minute exposure at 600 mm focal distance, and the 4:1 work-to-rest cycle permits 15 minutes of continuous exposure before the controller schedules its own cooling pause. The package is completed by the MIXN controller, a 25 m nine-core control cable and a three-core power cable, so a survey team can land on site with one case and start producing film the same day.

Engineered Around Oil and Gas Inspection Schedules

  • 350 kVp output with 5 mA and ±1% stability – covers 20–55 mm wall thickness in the carbon-steel range typical of line pipe, risers and vessel shells.
  • 55 mm Fe in five minutes – short exposures keep source dwell time low on live-plant shutdown windows and reduce the radiation-controlled area footprint.
  • 34 kg head with end rings – one tag line and two technicians position it on scaffolding, inside tanks or on pipe racks without a crane lift.
  • Automatic 4:1 duty cycle – 15 minutes of exposure followed by controller-managed rest, matched to the pace of a weld crew moving from joint to joint.
  • Gas pressure interlock logic – the system must not be operated below 0.35 MPa insulation gas pressure, protecting the tube during transport between sites.
  • Discharge self-protection – after 48 hours idle the controller re-trains the tube by itself, which matters when a set sits in a warehouse between turnarounds.
  • Safety-door and over-temperature alarms – “SD” interlock for shielded enclosures and “HT” thermal cut-out for hot process areas.
  • Audit-friendly record keeping – cumulative exposure hours are stored by the controller, giving asset owners a traceable tube-utilisation log for maintenance planning.

Typical Inspection Duties

AssetJoint or ComponentWhat the RD-3505 Delivers
Transmission pipelineGirth welds, tie-in joints, repair sleevesSingle-wall single-image technique on 12–36 inch line pipe up to 25 mm wall
Refinery process pipingButt welds in carbon and low-alloy steel, 8–40 mmFilm radiography to ASME B31.3 acceptance criteria
Storage tanksShell vertical and horizontal seams, annular plate weldsPanoramic and directional shots along the seam with magnetic positioning aids
Pressure vesselsLongitudinal and circumferential seams, nozzle attachment welds55 mm section capability for thick-wall reactor and separator shells
Wellhead and valve bodiesCast and forged body sections, flange neck weldsDetection of shrinkage, gas porosity and hot tears in 30–55 mm castings
Heat exchangersTube-to-tubesheet and shell weldsDirectional exposures in confined bundle geometry
Offshore structuresNode and brace welds, riser clampsPortable head for splash-zone and deck-level access
Plant turnaround workHot-tap and weld-repair verificationFast five-minute exposures inside compressed shutdown schedules

Technical Data

ParameterRD-3505
Input powerSingle-phase 50 Hz AC 220 V ±10%
Power supply capacityNot less than 3.0 kVA
X-ray tube voltage200–350 kVp
X-ray tube current5 mA
mA stability±1%
Focal spot size2.5 × 2.5 mm
X-ray irradiation range40° ±5°
InsulationSF6 gas insulation
CoolingAnode-grounded radiator with strong forced-air cooling
Working gas pressure0.45–0.5 MPa (operation prohibited below 0.35 MPa)
Generator sizeΦ320 × 320 mm
Generator weight34 kg
Maximum penetration55 mm Fe in 5 minutes
Penetration test conditionFocal distance 600 mm, Agfa film, double lead foil intensification, developer 22°C, film density ≥1.5
SensitivityBetter than 2%
Duty cycleFully automatic 4:1 work-to-rest, 15 minutes maximum continuous exposure
Operating temperature-30°C to +40°C
Relative humidityNot more than 85%
Operating altitudeNot higher than 1,500 m

Controller and Power Supply

ItemSpecification
Controller modelHW-001 with MIXN expert intelligent control system
Controller size and weight325 × 270 × 180 mm, 8 kg cabinet
Controller inputSingle-phase 50 Hz AC 220 V ±10%, not less than 3 kW
Controller outputDC 100–240 V, continuously adjustable
Control principleAdaptive chopper frequency control with stepless industrial knobs
Protection setmA over/under-range, real-time kV over/under-range, discharge auto-identification, door interlock, over-temperature
Operator aidsLED time and kV windows, text status prompts, six-level fault codes (LA, SD, HT, PE, HH, trip)
MemoryLast kV and time retained after power-off; cumulative exposure time recorded

Site Readiness Checklist

ItemRequirement Before First Exposure
Insulation gas pressureAbove 0.35 MPa on the generator gauge; do not energise below this value
EarthingController ground terminal bonded to a verified safety earth with the supplied cable
Supply capacitySingle-phase 220 V ±10%, at least 3.0 kVA available at the point of use
Power leadCross-section not less than 2.5 mm²
CablingNine-core control cable to the generator, check connectors are fully seated
Warning deviceFlashing radiation warning light positioned in plain sight of the access route
Barrier and dosimetryControlled area established with rope or cones, survey meter and personal dosimeters in use
InterlockLead-room door interlock wired to the controller where a shielded enclosure is used

Exposure Planning Notes

  • Select kV and time from the exposure reference curves supplied with the manual for the film class and intensification in use.
  • For 20–30 mm line pipe, SWSI with a 600–700 mm source-to-film distance is the usual starting point; increase distance rather than time when geometric unsharpness must be reduced.
  • Dense-area coverage on 40–55 mm vessel seams normally requires double-wall technique at the nozzle positions; verify with the density step wedge on site.
  • Record generator serial, tube serial and cumulative exposure hours at the start and end of each work pack for the asset owner's maintenance file.

Compliance and Documentation Support

DeliverableContent
Standards the set is used againstASME BPVC Section V Article 2, ASME B31.3, API 1104, ISO 17636-1, GB/T 3323.1, AS 2177
Equipment documentsCertificate of conformity with generator and tube serial numbers, factory test record, English operation manual
Export documentsCommercial invoice, packing list, certificate of origin on request, CE declaration where applicable
Training materialOperation video set, exposure curve sheets, fault-code troubleshooting sheet

Delivery and Commercial Terms

ItemDetails
Unit priceUSD 10,000 – 12,000 per set
Minimum order quantity1 set
Payment termsT/T 30% deposit, balance before shipment; L/C at sight accepted for larger orders
Lead time10–15 working days for stock configuration, 20–25 working days for custom builds
Supply ability20 sets per month
PackingGenerator and controller in separate foam-lined compartments of one export wooden case
Gross weightApproximately 75 kg including case, cables and accessories
Port of loadingNingbo or Shanghai, China
Shipping optionsAir freight for urgent shutdown work, sea freight for project shipments, express for spares
Warranty12 months on generator and controller, X-ray tube wear excluded
Spare partsTubes, controllers, cables, fans and fuses held for a ten-year service window

Supplied with Each Set

ItemSpecificationQuantity
X-ray generatorRD-3505 tube head1
X-ray control consoleRD-3505 HW-0011
Connecting cableNine-core, 25 m1
Power cableThree-core, 5 m1
Fuses5 A10
Instruction manualRD series, English1
Warranty cardSerial-numbered1
Qualification certificateFactory test record attached1
Packing listCase-by-case1

Company Introduction

Hangzhou Huiwei Nondestructive Testing Equipment Co., Ltd. is a manufacturer of industrial radiography equipment based at 3 Miaochangqiao Road, Liangyun Street, Liangzhu, Yuhang District, Hangzhou, China. Our workshops assemble portable X-ray generators from 160 kVp to 360 kVp, gas-fill and pressure-test every tube head, and run high-voltage conditioning on matched controllers before dispatch. Alongside generators and controllers we supply flat panel detectors, film processors, magnetic particle yokes, ultrasonic flaw detectors and radiography accessories. Oil and gas operators, pipeline contractors, inspection houses and refineries in more than 50 countries work with our equipment, and our technical desk answers commissioning questions in English within one working day. Telephone +86 571 8875 4795, fax +86 571 8875 4564.

Questions Buyers Ask

QuestionReply
Can 55 mm wall be shot in one exposure?Yes, on A3 steel at 600 mm focal distance with Agfa class film, double lead foil and 22°C development, the five-minute exposure reaches density 1.5 or above.
Is 350 kVp enough for 36 inch line pipe?For 12–25 mm wall line pipe it is more than sufficient; the extra kV headroom is used for thick-wall fittings, riser sections and vessel shells up to 55 mm.
How often must the generator be re-trained?Only after long idle periods. The controller starts automatic training on its own after 48 hours without use, and steps kV up while watching for discharge.
What happens during a power dip on site?The controller stops the exposure and displays the “PE” power-failure code; a generator or stabilised supply of at least 3 kVA avoids nuisance trips.
Can the set run from a small generator?Yes, provided the set delivers a stable single-phase 220 V supply of 3 kVA or more; inverter types with clean sine output are preferred.
How is the unit moved between joints?The head has end rings for vertical or horizontal carrying; two technicians with a sling handle it on scaffolding, and a small trolley is used inside tanks.
Are flat panel detectors compatible?Yes, the generator can be paired with a digital detector panel and imaging software, which we can quote together with the set.
What spare parts should a plant keep?A spare tube head, one controller, a set of cables and fuses; most operators also stock intensifying screens and a step wedge.
How long is delivery to the Middle East or Africa?Production takes 10–25 working days depending on configuration; air freight adds 5–8 days, sea freight 25–40 days to most ports.

Request a quotation: tell us the pipe or plate thickness range, the joint type and the acceptance standard you work to, and we will confirm the technique, accessory list and price for your project within one working day.

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Contact Person : shirley xu
Tel : +8615158191987
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